IMPLEMENTATIONS COMPLETED

Production lines for industry – process innovations by MWM Elektro

The LP-6T production line is one of the latest solutions for the industry manufactured by MWM Elektro Sp. z o.o.
It automates the process of transporting, weighing and packaging steel coils. Designed on a custom order and adapted to unusual customer requirements.

Scopeof the project

  • LP-6T – a production line made for a domestic customer to package steel coils. It was designed according to the customer’s original requirements and in non-standard transport parameters both in terms of weight and diameter of the element. The LP-6T line is the final section of a larger process line used for cutting, coiling and packaging steel coils. The LP-6T line consists of a set of equipment as well as a master control and power supply system. The line is equipped with a safety system containing laser curtains and sensors, as well as properly designed fencing.

Main configurable elements of the LP-6T line

  • Tippler SW-6Tx2,1
  • Rotary roller table SRO-6TX2,1
  • Roller table with scale SRW-6TX2,1
  • Roller table SR-6Tx2,1
  • Centring roller table SRC-6T
  • Receiving platform PO-6TX2,1
  • Magnetic conveyor TM-6TX2,1
  • Hydraulic power unit HU-500

Example components used in the LP-6T line design 

  • Tippler SW6Tx2,1

It is designed for material handling of elements / products from the point of entry of the element on the table to the point of exit of the element from the table and their lifting. During transport, the coils are repositioned within the tippler – coil axis is moved from a horizontal position to a vertical position.

  •  Rotary roller table SRO-6TX2,1

It is designed for material handling of elements / products from the point of entry of the element on the table to the point of exit of the element from the table, as well as their rotation and centring. It is prepared for manual binding of coils with tape or working with an automated binding machine.

  •  Roller table with scale SRW-6TX2,1

It is designed for material handling of elements / products from the point of entry of the element on the table to the point of exit of the element from the table with simultaneous weighing.

  •  Roller table SR-6Tx2,1

It is designed for material handling of elements / products from the point of entry of the element on the table to the point of exit of the element from the table.

  •  Centring roller table SRC-6T

It is designed for material handling of elements / products from the point of entry of the element on the table to the point of exit of the element from the table with simultaneous centring of its position relative to the receiving element (magnetic conveyor). The steel coil is removed from the table in the upwards direction. Two different diameters of rollers of the centring mechanism are used, depending on the inner diameter of the coil to be transported (rollers are interchangeable).

  •  Receiving platform PO-6TX2,1

It is designed for storage of process line products (steel coils) and taking out of the work zone the unit placing the products on the platform to allow unloading by external equipment (forklifts, overhead cranes). The LP-6T line is equipped with 4 platforms.

  •  Magnetic conveyor TM-6TX2,1

It is designed for material handling of elements / products using a gripper unit equipped with electromagnets. Allows a steel coil to be picked up from the centring roller table and placed on the selected receiving platform. Conveyor drive in the vertical axis is provided by a hydraulic cylinder, and in the horizontal axis – by a motor-driven wheeled chassis.

  • Hydraulic power unit HU-500

It is designed to supply the hydraulic consumers of the magnetic conveyor, tippler, rotary roller table and centring roller table. Provided with double pump sets which are used depending on the control method and speed of the LP-6T line. It is equipped with an efficient heating and cooling system for the working medium.

Photo gallery

Photo 1 - Production line LP-6T

Photo 2 - Track of the TM-6Tx2,1 magnetic conveyor

Photo 3 - Central control system

Photo 4 - PO-6Tx2,1 receiving platform

Photo 5 - Production line LP-6T

Photo 6 - Roller table SR-6Tx2,1 ⬤

Photo 7 - Magnetic conveyor TM-6Tx2,1

Photo 8 - Rotary roller table SRO-6Tx2,1

Photo 9 - Central control system ⬤

Photo 10 - SW6Tx2,1 tipper