Modern drainage systems in KGHM Polska Miedź S.A. Mines – main drainage pump station project at the Polkowice–Sieroszowice Mining Division

Safety in mining is not just about procedures and training – it’s also about infrastructure capable of responding swiftly to potential hazards. One of the greatest challenges in copper ore mines is uncontrolled inflow of underground water. This exact situation occurred at the Polkowice–Sieroszowice Mining Division (O/ZG), where MWM Elektro, as the main subcontractor for PeBeKa, completed the main drainage pump station project, delivering the full scope of electrical, teletechnical, automation, and control systems.

The problem: sudden increase in water inflow

In October 2019, a significant increase in water inflow into the workings was detected in the G-63 mining front area. The volume exceeded the capacity of the existing drainage system. This posed a real threat to worker and equipment safety, and to the continuity of mining operations. A rapid response was required – designing and launching a high-performance drainage system.

pompownia głównego odwadniania
A sudden water outflow in a mine working – one of the greatest hazards in underground mining operations. A situation that demands an immediate response and an efficient drainage system.

                               

The solution: a comprehensive pump station project

MWM Elektro, working closely with the Polkowice–Sieroszowice Mining Division and PeBeKa, launched a complex project that included:

Flood pipeline to sedimentation tanks – 2,200 meters

Sedimentation tanks and clarifiers – 24,560 m³ capacity

Overflow Pump Station – 9 pumps, each with 132 kW power

Piping connecting the pump station to the collectors – 2,800 meters

Collectors – 2,200 m³ capacity

Main Drainage Pump Station – 9 pumps, each with 2,600 kW power

Duplex steel pipelines – 1,200 meters

10 kV switchgear (42 fields), transformer chambers, and teletechnical rooms

500 V switchgear in the main drainage pump station power supply system – underground view.

 

Control and automation

Both the Overflow Pump Station and the Main Pump Station were equipped with advanced control and visualization systems. These include:

Automated pump start-up at the press of a START button

Individual control panels for monitoring key parameters (pressure, temperature, vibrations, water levels)

Central control cabinets enabling full system operation

A dispatcher system providing remote access and surface-level control

MWM Elektro pompownia głównego odwadniania
View of the main drainage pump station during commissioning works.

 

The result: safety and operational continuity

Thanks to the newly implemented infrastructure, the water hazard was not only neutralized – a modern and future-proof drainage system was created, providing full control over water removal from mine workings.

“Due to its complexity and the challenging underground working conditions, this was one of the most demanding projects our company has ever delivered. However, thanks to our extensive experience and excellent cooperation with all parties involved, we completed it ahead of schedule and with full safety.” — eng. Bartłomiej Siwecki, Deputy Director of Design and Installation, MWM Elektro.

A trusted partner for heavy industry

MWM Elektro supports industrial clients at every stage – from consulting and design, through prefabrication and installation, to warranty and post-warranty service. The drainage project at Polkowice–Sieroszowice proves that modern technology and industry expertise are essential for maintaining safety in mining operations facing very real risks.